SANYANG HD 200 Handbücher

Sanyang HD 200 Wartungshandbuch (211 Seiten)

Marke: Sanyang | Kategorie: Motorräder | Größe: 5.98 MB |

Englisch

Inhaltsverzeichnis

HD125 / 200

1

FORWARD

2

Service Department

2

SANYANG INDUSTRY CO., LTD

2

HOW TO USE THIS MANUAL

3

CONTENTS

4

Page Content Index

4

MECHANISM ILLUSTRATIONS

5

1. GENERAL INFORMATION

10

2. MAINTENANCE INFORMATION

25

Warning

26

Acceleration Operation

26

Free play: 2~6 mm

26

Air Cleaner

27

Spark Plug

27

Valve Clearance

28

Brake System Hose

31

Brake Fluid

31

Brake Lining Replacement

33

Side Stand

34

Cushion

34

Nuts, Bolts Tightness

34

Steering Handle Top Bearing

35

Wheel/Tire

35

Special Tools List

36

3. LUBRICATION SYSTEM

40

Engine Oil

42

Engine Oil Strainer Clean

42

Oil Pump Removal

43

Oil Pump Disassembly

43

Oil Pump Re-assembly

44

Oil Pump Installation

45

4. FUEL SYSTEM

48

Carburetor removal

51

Vacuum chamber

51

Air Cut-Off Valve

53

Auto By-Starter

54

Float Chamber

55

Pilot screw

56

Float gauge

56

Idle adjustment screw

56

Throttle cable adjust nut

56

Fuel Tank

57

5. ENGINE REMOVAL

60

Removal of Engine

61

Engine Hanger removal

64

Pressing out

65

Pressing In

65

Engine Hanger Installation

66

Engine Installation

66

6. CYLINDER HEAD/VALVE

68

Cylinder Head Removal

71

Cylinder Head Disassembly

73

Cylinder Head Inspection

74

Valve Stem Replacement

75

Roughness

76

Old valve seat width

76

Valve seat width

76

Cylinder Head Reassembly

78

Cylinder Head Installation

79

Valve Clearance Adjustment

81

7. CYLINDER/PISTON

82

7. CYLINDER/PISTON

83

Cylinder Removal

84

Piston Removal

85

Piston Installation

88

Cylinder Installation

88

Maintenance Description

91

Left Crankcase Cover

92

Driving Belt

93

Drive Face

95

Driven pulley installation

97

Clutch Outer/Driven Pulley

98

Clutch lining

99

Driven pulley spring

99

Driven pulley

99

Clutch weight Replacement

100

Caution

100

To this chapter contents

100

Assembly

102

9. FINAL DRIVING MECHANISM

104

Disassembly of Final Driving

106

Mechanism

106

Inspection of Final Driving

107

Bearing Replacement

108

Re-assembly of Final Driving

111

Mechanism Diagram

114

Precautions in Operation

115

A.C.G. Set Removal

116

Flywheel Removal

116

Starting Clutch Inspection

118

Flywheel Installation

120

A.C.G. Set Installation

120

11. CRANKCASE / CRANK

122

Disassembly of crankcase

124

Special tool:

125

Crankshaft Inspection

126

Assembly of crankcase

127

12. COOLING SYSTEM

130

System Test

134

Radiator

135

Water Pump

137

Thermostat

141

13. BODY COVER

144

Front cover

146

Handle front cover

147

Handle rear cover

148

Side cover

149

Front under spoiler

150

Luggage box

151

Rear carrier

152

Body cover

153

Inner box

154

Floor panel

155

Front fender

156

Installation

157

Rear fender

158

Center fender

158

14. BRAKE

160

Disk Brake System Inspection

164

Adding Brake Fluid

165

Disk Brake - Caliper

167

Brake Disk

168

Disk Brake - Master Cylinder

168

Master Cylinder Install

170

Rear Drum Brake

171

Install brake lining

172

Rear brake panel

172

Operational Precautions

175

Trouble Diagnosis

175

Steering Handle

176

Inspection

178

Disassembly

179

Front Cushion

181

Steering Stem

182

Muffler

186

Rear Wheel

186

Rear Cushion

188

17. ELECTRICAL SYSTEM

190

Battery

193

Ignition coil

198

Spark plug

198

Exciting coil coupler

198

Pulse generator coupler

198

Starting System

199

Removal of Starter motor

200

Removal

200

Light / Bulb

201

2 Screws

202

Switch / Horn

203

Brake Switch

205

Fuel Unit

206

Thermo unit

208

Water Temperature Meter

208

18. ELECTRICAL DIAGRAM

210

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