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SANYANG HD 125 Handbücher

Bedienungsanleitungen und Benutzerhandbücher für Motorräder SANYANG HD 125.
Wir stellen 3 PDF-Handbücher SANYANG HD 125 zum kostenlosen herunterladen nach Dokumenttypen zur Verfügung Wartungshandbuch


Sanyang HD 125 Wartungshandbuch (157 Seiten)


Marke: Sanyang | Kategorie: Motorräder | Größe: 4.41 MB |

 

Inhaltsverzeichnis

Service Department

2

Sanyang Industry Co., LTD

2

Home page

3

Contents

3

Page Content Index

4

MODEL ILLUSTRATION

5

BS05W SERIES

5

Symbols and Marks

6

Service Precautions

8

1. GENERAL INFORMATION

10

Specifications

10

1. GENERAL INFORMATION

11

Torque values

13

Lubrication Points

22

General Information

24

Air Cleaner

26

Fuel Lines

26

Fuel Filter

27

Engine Oil Line

27

Oil Pump Control Cable

28

Brake Confirmation

30

Caution

30

Brake Type)

31

Brake lining

32

Brake caliper

32

Brake disc

32

Wear limit mark

32

Steering System

33

Suspension

33

Transmission Oil

34

Spark Plug

34

Headlight Adjustment

37

3. LUBRICATION SYSTEM

38

Lubrication System Diagram

38

3. LUBRICATION SYSTEM

39

Precautions In Operation

39

Lubricant

39

Trouble Shooting

39

Removal/Installation

42

4. ENGINE REMOVAL

45

Engine removal

45

4. ENGINE REMOVAL

46

Engine installation

47

Cylinder Head

50

Cylinder Head Inspection

51

Cylinder Head Installation

51

Cylinder/Piston

52

Expanding ring

54

6. ALTERNATOR

56

6. ALTERNATOR

57

Alternator Removal

58

Alternator Installation

59

Left Crankcase Cover

62

Movable Drive Face

65

Removal

66

Inspection

66

Reassembly / Installation

67

Drive Face Installation

68

Clutch/Driven Pulley

69

Clutch Block Replacement

71

Assembly

73

8. FINAL DRIVING MECHANISM

74

8. FINAL DRIVING MECHANISM

75

Disassembly of Final Driving

76

Mechanism

76

9. CRANKCASE/CRANKSHAFT

80

9. CRANKCASE/CRANKSHAFT

81

Crankcase Disassembly

82

Crankshaft Removal

82

Crankshaft Inspection

83

Crankcase Installation

84

10. FUEL SYSTEM

86

10. FUEL SYSTEM

87

Carburetor Remove

89

Auto By-Starter

89

Float/Float Valve/Jet

91

Float Level Inspection

92

Carburetor Installation

92

Reed Valve

92

Front Disc Brake System

94

Rear Drum Brake System

95

Hydraulic Disc Brake

98

Disc Brake -Air Bleed

99

Disc Brake - Caliper

99

Installation

99

Caution

100

This chapter Contents

100

11. BRAKE SYSTEM

101

11. BRAKE SYSTEM

102

Rear Drum Brake

103

12. Body Cover

106

12. Body Cover

107

This Chapter Contents

115

Mechanism Illustration

122

Precautions in Operation

123

Trouble diagnosis

123

Speedometer cable

125

Wheel axle nut

125

Wheel axle

125

Brake panel slot

127

Brake fluid hose clipper

128

Front cushion

128

Steering top cone race

128

Steering lock nut

128

14. REAR WHEEL/SUSPENSION

130

14. REAR WHEEL/SUSPENSION

131

15. ELECTRICAL EQUIPMENT

134

15. ELECTRICAL EQUIPMENT

135

Maintenance Information

135

Troubleshooting

136

Battery

137

Charging System

138

Ignition System

142

AC generator

143

IG. Coil

143

Starting System

145

Oil Level Switch

148

Fuel Unit

149

Main Switch

150

Turn signal light switch

150

Horn Switch

150

Dimmer & Passing switch

150

Light Switch

151

Start Switch

151

Bulb Replacement

152

RS-21 50 ELECTRICAL DIAGRAM

156

16. ELECTRICAL DIAGRAM

157

Sanyang HD 125 Wartungshandbuch (120 Seiten)


Marke: Sanyang | Kategorie: Motorräder | Größe: 11.31 MB |

 

Inhaltsverzeichnis

SERVICE MANUAL

1

中华战马修护手册

1

PREFACE

2

CONTENTS

3

1.GENERAL INFORMATION

10

2.INSPECTION/ADJUSTMENT

13

3.LUBRICATION SYSTEM

31

ENGINE REMOVAL

34

ENGINE INSTALLATION

36

5. CYLINDER HEAD/ VALVE

37

5.INSPECTION/ADJUSTMENT

38

6. CYLINDER/PISTON

52

6.CYLINDER/PISTON

53

RIGHT CRANKCASE COVER

59

REMOVAL

59

CLUTCH SPRING INSPECTION

60

CLUTCH FRICTION DISC

61

INSPECTION

61

CLUTCH PLATE INSPECTION

61

CLUTCH OUTER INSPECTION

62

CLUTCH OUTER INSTALLATION

62

OIL PUMP

64

OIL PUMP DISASSEMBLY

64

OIL PUMP INSPECTION

64

OIL PUMP ASSEMBLY

65

OIL PUMP INSTALLATION

66

GEARSHIFT LINKAGE

66

GEARSHIFT LINKAGE ASSEMBLY

67

INSTALLATION

68

8. A.C.GENERATOR

69

CRANKSHAFT REMOVAL

75

CRANKSHAFT INSPECTION

75

CRANKSHAFT BEARING

76

TRANSMISSION

77

DISASSEMBLY

77

SHIFT FORK AND SHIFT FORK

77

SHAFT INSPECTION

77

SHIFT DRUM INSPECTION

78

TRANSMISSION ASSEMBLY

80

KICK STARTER DISASSEMBLY

82

KICK STARTER ASSEMBLY

83

CRANK CASE ASSEMBLY

83

10. CARBURETOR

84

TORQUE VALUES

90

HEADLIGHT

91

HEADLIGHT WIRING

91

HEADLIGHT INSTALLATION

91

FRONT WHEEL

93

FRONT WHEEL AXLE

93

WHEEL BEARING INSPECTION

93

FRONT BRAKE

94

FRONT FORK

96

FRONT FORK REMOVAL

96

STEERING STEM

97

STEERING STEM ASSEMBLY

98

TROUBLE SHOOTING

100

SERVICE INFORMATION

100

SPECIFICATIONS

100

REAR WHEEL

101

AXLE INSPECTION

101

SHOCK ABSORBER

105

SPRING COMPRESSOR

106

REAR FORK

107

REAR FORK INSTALLATION

108

13. BATTERY/CHARGING SYSTEM

109

14. IGNITION SYSTEM

114

15. SWITCHES/HORN

117

FRONT BRAKELIGHT SWITCH

120

REAR BRAKELIGHT SWITCH

120

Sanyang HD 125 Wartungshandbuch (182 Seiten)


Marke: Sanyang | Kategorie: Motorräder | Größe: 5.54 MB |

 

Inhaltsverzeichnis

FIDDLE 125 (AW12)

1

SERVICE DEPARTMENT

2

SAN YANG INDUSTRY CO., LTD

2

CONTENTS

4

SPECIAL TOOL

6

SPECIAL TOOL

7

SYMBOLS AND MARKS

8

GENERAL SAFETY

9

SERVICE PRECAUTIONS

10

Do not touch it

14

Do not extend

14

Clean rust

15

SPECIFICATIONS

16

TORQUE VALUES (ENGINE)

17

TORQUE VALUES (FRAME)

18

TROUBLES DIAGNOSIS

19

LUBRICATION POINTS

23

CYLINDER COMPRESSION PRESSURE

24

LUBRICATION SYSTEM

26

Fuel System

27

AIR CLEANER

28

THROTTLE VALVE OPERATION

28

VALVE CLEARANCE ADJUSTMENT

29

SPARK PLUG

31

DRIVING SYSTEM

32

STEERING SYSTEM

33

SUSPENSION SYSTEM

33

DRUM BRAKE SYSTEM

36

WHEEL/TIRE

37

BATTERY

38

HEADLIGHT ADJUSTMENT

38

ENGINE OIL

41

CLEANING ENGINE OIL STRAINER

41

OIL PUMP

42

GEAR OIL

45

Carburetor

46

Fuel strainer

46

Fuel tank cap

46

Fuel unit

46

Torque value

47

Carburetor Removal

49

AUTO BY-STARTER

52

FLOAT CHAMBER

53

Cautions

53

INSTALLATION OF CARBURETOR

54

 Idle speed adjustment

54

IDLE SPEED ADJUSTMENT

54

FUEL TANK

55

ENGINE REMOVAL

59

Bolts×2

60

REMOVAL OF ENGINE

62

SUSPENSION BUSHING

62

ENGINE SUSPENSION FRAME

63

INSTALLATION OF ENGINE

64

TROUBLE SHOOTING

67

CAMSHAFT REMOVAL

68

5mm bolt

69

CYLINDER HEAD REMOVAL

70

CYLINDER HEAD DISASSEMBLY

71

CYLINDER HEAD INSPECTION

72

Valve guide replacement

73

VALVE SEAT INSPECTION AND

74

SERVICE

74

CYLINDER HEAD REASSEMBLY

76

CYLINDER HEAD INSTALLATION

77

CAMSHAFT INSTALLATION

77

CYLINDER REMOVAL

81

Center

82

Bottom

82

Exhaust side

82

PISTON REMOVAL

83

PISTON RING INSTALLATION

85

PISTON INSTALLATION

86

CYLINDER INSTALLATION

86

LEFT CRANKCASE COVER

89

KICK STARTER ARM

89

SLIDING PULLEY

92

Inspection

93

Assembly/Installation

93

CLUTCH/DRIVEN PULLEY

95

Sealing end

98

OPERATIONAL PRECAUTIONS

101

TROUBLE DIAGNOSIS

101

DISASSEMBLY OF FINAL DRIVING

102

MECHANISM

102

INSPECTION OF FINAL DRIVING

102

Bearing protector

104

Driving shaft

104

RE-ASSEMBLY OF FINAL DRIVING

105

MECHANISM DIAGRAM

106

PRECAUTIONS IN OPERATION

107

A.C. GENERATOR REMOVAL

108

STARTING CLUTCH

110

Cooling fan

114

Exhaust muffler

114

Cooling fan shroud

114

DISASSEMBLY OF CRANKCASE

117

CRANKSHAFT INSPECTION

119

Bearing Inspection

119

ASSEMBLY OF CRANKCASE

120

MAINTENANCE INFORMATION

123

HANDLE COVER

124

FRONT COVER

125

UNDER COVER

126

FRONT INNER BOX

127

BODY COVER/REAR FENDER

128

2 bolts

129

1 screw

129

FRONT CENTER COVER

130

LUGGAGE BOX

130

FLOOR PANEL

130

4 screws

131

1×2 screws

131

Front Disc Brake System

132

Front Drum Brake System

133

Rear Drum Brake System

134

TROUBLE DIOGNOSIS

136

DISC BRAKE

136

DRUM BRAKE

136

HYDRAULIC BRAKE SYSTEM

137

INSPECTION

137

BRAKE DISC

140

BRAKE MASTER CYLINDER

140

DRUM BRAKE-DRUM

143

Brake Drum

143

BRAKE LINING

143

BRAKE PANEL

144

Wheel axle nut

149

Speedometer cable

149

Brake cable

150

Speedometer

150

Wheel axle

150

EXHAUST MUFFLER

158

REAR SHOCK ABSORBER

159

Specification

162

Battery

165

Voltage Check

166

Voltage:

166

CHARGING

166

Fuse ends

167

VOLTAGE REGULATOR INSPECTION

168

Alternator charging coil

169

Resistor check

169

IGNITION SYSTEM

170

16. ELECTRICAL EQUIPMENT

171

Secondary coil

172

Pulse generator

172

Starting Motor Removal

174

LIGHT/BULBS

176

MAIN SWITCH/HORN

178
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